simplex   Simplex Engineering & Foundry Works  
   
         
       
   
     
   
         
   
Facilities | Overview
 

With its outstanding facilities under one roof and the reliability to meet the specification and delivery schedule of each transaction, Simplex provides its clients with a vast range of products for various sectors such as Iron and Steel, Power, Sugar, Cement, Mining, Material Handling, Defence, Railways, Hydrocarbons, etc. Simplex provides complete range of services to heavy industry: Basic Engineering to Detail Design, Manufacturing, Installation, Commissioning and Maintenance.

Simplex’s philosophy is to manufacture products in accordance with customer specifications and regulatory requirements with a view to achieve total customer satisfaction in terms of quality and delivery.

 
Facilities | Design and Development
 

Simplex Engineering’s fully computerized design office, equipped with latest hardware and software, offers design engineering services in the following disciplines:

  • Structural design.
  • Mechanical design.
  • Electrical design.
  • Hydraulic design.
  • Instrumentation and Automation.
 

 

In addition to undertaking design assignments right from plant conceptualization to detailed design, Simplex also undertakes reclaiming of customers old drawings by the method of vectorization which converts old drawings to standard CAD files.

Simplex also buys basic engineering from foreign technology suppliers and offer complete detail engineering for projects on turnkey basis.

Simplex offers its design services for various engineering equipments and projects. Simplex specializes in design and development of Mining and Material Handling Equipments. Some of the equipment indigenously designed by Simplex are Side Discharge Loaders, Universal Drilling Machines and Load Haul Dumpers with flame-proof hydraulics and electrical  for underground coal mines, various types of Mechanical & Electro-hydraulic Grab Buckets, On-shore Sucker Rod Pumping Units, various types of conveyors for material handling, and complete plant and equipment for various mills of an integrated steel plant.

 
Facilities | Machining
 
Spread over a area of 25000 Square Metres in three workshops, our state-of-the-art machining facility is the largest of its kind in Central India.

Simplex has more than 350 machine tools, consisting of both CNC and Conventional Machines. We have range of machines like Lathes, Plano Millers, Cylindrical Grinders, Surface Grinders, Vertical Boring Machines, Horizontal Boring Machine, etc.
The facility is supported by a well-equipped and modern Tool Room. Simplex is equipped with the best quality of machines and equipment to achieve the required dimensions in tolerance. Several machines are equipped with Digital Read Outs.

The maximum sizes of jobs which can be machined are as follows:

Vertical Boring Machine
Horizontal Boring Machine


Horizontal Boring Machine

Lathe Machines

CNC Machines



CNC Lathe

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Maximum Diameter 8.0 m, Maximum Height 5.5 m.
Spindle Diameter 190 mm.
Horizontal Travel up-to 18.0 m, Vertical travel 6.0 m.
80 Ton Loading Bed.

Spindle Diameter 130/190/240/260.
With Turntable of 2.5 m.
7 m Bed Length.
Maximum Swing-over-Diameter of 1 m.

HMC - Table size 800 x 800 mm.
VMC - Table Size  800 x 400 mm.
VTL - Table Diameter 1000 mm.
HBM - Rotary Table 1600 x 1400 mm, Spindle - 130 mm.
3000 mm Bed Length.
Swing over Diameter 600 mm.



 
   
 
 
Facilities | Fabrication of Steel Structures
 

Simplex has the capacity to manufacture 4000 Tons of Equipments and Structural Fabrication per month.

More than 50000 Square Metres of covered area has been created for fabrication, EOT Cranes and 10000 Square Metres of open fabrication yard under Tower Cranes of 50 Ton capacity.

Simplex has all modern fabrication facilities like CNC Profile Cutting machines, Welding Transformers/ Rectifiers TIG, MIG, CO2, Semi-Automatic Submerged ARC Welding machines, Welding Booms up-to 4 metres, Welding Manipulators, etc. Simplex can fabricate up-to 80 Ton single piece.

 

Facilities available include:

  • Plate Bending Machine up-to 75 mm
  • CNC Profile Cutting Machine
  • SAW Column and Booms
  • Welding Manipulators
  • TIG, MIG, SAW Machines
  • H/I Beam Line
  • Stress Relieving Furnace
  • Hydraulic Presses up-to 700 Ton Capacity
  • Grit/Sand Blasting
  • Spray Galvanizing Facility
  • Painting Booth/Covered Painting Area


 
Facilities | Overview
 

With the state of the art facilities for fabrication and machining, Simplex is one of the largest equipment builders in India. As a part of its manufacturing competence, Simplex carries out compete assemblies, trial and testing of various equipments and components in its workshops.

 
Facilities | Overview
 

Simplex, with its in-house physical and chemical testing facilities and a dedicated team of Quality Control technicians, ensures complete customer satisfaction. Testing facilities available include Ultrasonic Testing Machine,  Radiography Equipment,  Magnetic Particle Testing Machine,  Ultrasonic Surface Finish Tester, Die-Penetrant Testing Facility,  Digital Hardness Tester,  RAM Testing Facility (1:4),  Flow Meter,  Pump Testing Bench, Hydraulic Testing Bench, Digital Height Gauge.

Being an ISO 9001 accredited company, stringent quality systems are an integral part of Simplex’s manufacturing processes. Both, in-process and final inspections are carried out by a team of trained quality engineers. The company management practice and trusts in Total Quality Management.

   
         
         
   
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Simplex Engineering & Foundry Works. 65, Industrial Estate, Bhilai 490026, CG, India. T 91.788.2283054/55/56 F 91.788.2283058/59. E simplex@simplexengg.in